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.disconnect oxygen sensor and front exhaust pipe, see Repair Group 26disconnect and secure axle shaftsattach engine sling as shown and take weight with craneCAUTION!Use cotter pins on hooks and holding pins (arrows) to secure tool.Pulley side ( )left arrowfourth hole in vertical bar at position1( )center arrowFlywheel side ( )right arrowfourth hole in vertical bar at position8The positions marked 1-4 on the bar must be towards the pulley side.The holes in the vertical barare counted from the hook.upwardsunbolt engine from engine carrier at frontCAUTION!Guide engine carefully when lifting to avoid damage to body.mount engine onto work bench with engine mount if it is to be disassembled3269InstallingCAUTION! Part numbers are for reference only.Always check with your Parts Department for latestinformation.check clutch release bearing for wear, replace if necessarylubricate clutch release bearing driveshaft lightly with greaseG 000 100do not lubricate release bearing guide sleeve Volkswagen Corrado 1990 - 1994General EngineEngine Assembly (Page 10-9)check and ensure that the dowels for centering engine/transmission are in cylinderblockWARNING!DO NOT re-use any fasteners that are worn or deformed in normal use.Many fasteners aredesigned to be used only once and become unreliable and may fail when used a secondtime.This includes, but is not limited to, nuts, bolts, washers, self-locking nuts or bolts,circlips, cotter pins.Always follow recommendations given in this publication.Forreplacements always use new parts.CAUTION!Guide engine carefully when lowering to avoid damage to driveshaft, body.lower engine onto mountsensure tabs ( ) fit into opening ( ) on engine mountsarrows A arrows Bhandtighten engine and transmission carrier bolts approximately 5 to 6 turnslightly rock or shake engine to adjust positionfully tighten engine and transmission carrier boltsinstall V-belt, see Repair Group 13reconnect all electrical connections, see appropriate wiring diagramadjust accelerator cable, see Repair Group 20refill coolant, see Repair Group 19check engine timing, see Repair Group 28not adjustablecheck and adjust engine oil levelcheck and adjust shift linkage, see Repair Group 34check and adjust headlights, if necessary Volkswagen Corrado 1990 - 1994General EngineEngine Assembly (Page 10-10)Tightening torquesEngine support to body 50 Nm (37 ft lb)Engine to transmissionM 10 60 Nm (44 ft lb)M 12 80 Nm (59 ft lb)Driveshaft to flange 45 Nm (33 ft lb)Front exhaust pipe to40 Nm (30 ft lb)exhaust manifoldFront exhaust pipe to25 Nm (18 ft lb)catalytic convertorPower steering pump to25 Nm (18 ft lb)mounting bracketEngine to engine carrier, front= 60 Nm (44 ft lb)A= 55 Nm (41 ft lb)BEngine to engine carrier, right= 60 Nm (44 ft lb)A= 25 Nm (18 ft lb)C Volkswagen Corrado 1990 - 1994General EngineEngine Assembly (Page 10-11)Transmission to transmission carrier= 60 Nm (44 ft lb)A= 30 Nm (22 ft lb)C= 25 Nm (18 ft lb)D [ Pobierz całość w formacie PDF ]

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